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Measuring Crankshaft Clearances and Tolerances - Endura Engine Rebuild - Episode 7.2

2018-04-06 · 10:19 · 1,753 views

Video by Paulo — Paulo's Garage.

🔊 Original Workshop Audio in Portuguese
Click the [CC] icon on the player to turn on subtitles. If English subtitles do not appear automatically, click Settings ⚙️ → Subtitles → Auto-translate → English.
All torque specifications, tools, replaced parts, and step-by-step procedures are fully translated in the technical table below.

Checks crankshaft and journal housing measurements on the Endura engine using a micrometer and comparing all values with the manual specs. Also validates main and rod bearing oil clearances after machining to ensure the assembly is ready to build

⚡ Tightening Torques & Specifications

Component Specified Torque Assembly Notes
connecting rod bolt 39 N·m Endura engine (Ford Ka). Torque of 4 kgf·m (≈ 39.2 N·m) + 90° angle. Manual recommends replacing connecting rod bolts at each tightening.

Video chapters

  • 00:00 Let's Go!
  • 00:10 Measurements and tolerances on the Endura engine crankshaft
  • 03:32 Problem found with crankshaft clearance and how I solved it
  • 06:58 Information from the manual, check the video description as well
  • 08:50 Information on cylinder head bolt replacement
  • 09:25 Connecting rod bearing clearance

Tools used

Parts mentioned / replaced